In the modern industry,need to use many shapes of tube bending parts,such as automobile engine oil tube,radiator pipe and some furniture,car seats NaJia,etc.If use manual processing,not only low efficiency,and can’t guarantee accuracy,fitting the rate is very low also.CNC pipe mold,wear core,wheel mold,oil spray auxiliary motion,Rio tinto inquiry development the purpose of CNC pipe bender,is for the whole pipe bender elements into the high-tech industry,provide the total solution.Introducing high precision serve take the place of manual control motion control technology,which not only can greatly improve the machining efficiency,and fitting precision greatly ascend.

System requirements:

Convenient pipe parameters input,simple operation

Infinite group of the preservation and call fitting program

But multi-axis synchronization mobile,improve productiong efficiency

Fitting 3D preview and 3D interference simulation tube bending function

Big bend radius push function,ensure repeat precision is high

Program password protection 

Research extension automation solution:

The main product specification is introduced:

PEC-3240:integrated industrial PC design,combining four shaft motion controller and 32 digital quantity card

USB-4750:32 channel based on USB isolation protects the digital I/O data acquisition module

Panasonic A4/A5 servo motor

Systems instructions:

By the research of the independent research and development of extension automation CNC pipe bender automatic control system adopts FPM-5151 G 15 color touch screen operation shows,but according to actual input data simulation of the tube type the 3d graphics,can realize the preview of input,editor,store and display all kinds of tube bending data and instructions.X.Y.Z. coordinates can be automatically converted into Y.B.C processing value,at the same time,each machine movement coordinates(Y.B.C) are in the PEC-3240 under the control of the computer,and it can realize accurate automatic have core,and has the springback bending automatic compensation and fault diagnosis,power off memory,automatic lubrication,safety protection and other advanced function.

The pipe bender(C axis),and turn tube (B axis),sen tube(Y) are closed loop servo control,the rotary motion numerical control accurazy of /-0.1,linear motion numerical control accuracy of /-0.1 mm,and can be achieved with the tubular measuring machine and computer center networking work.

Conclusion:

3D simulation or actual bent pipe can be chosen resolve action,observarion interference point,modify action,improve efficiency

Motion controller in subsection show set speed,high precision bend pipe;

Support a large radian pushed round function,realize high precision specifications bend pipe fitting more processing;

High performance CPU and industrial CF card can accommodate infinite group files editing,setting,storage

But according to actual set tube type data simulation out 3d graphics,realize the preview

Each group tube bending action can all different material changes because of the set value,speed,parting compensation gap

With the automatic detection errors and faults function,and in the screen display,let the operator easy to overcome obstacles

The Chinese subtitles,dialogue type operation,simple easy to understand

Open mode of industrial PC platform compact,ruled out fan,hard disk and vulnerability components

Peraonalized touch human-machine interface,bring visual and operational flexible concise

Integrated I/O data acquisition unit,stable performance,very convenient USB extension high-speed DI/O or AI/O unit

Research focused on industry extension automation equipment automation system development and integration,and provides a set of equipment automation solutions,with its own advantage fully fusion penetration to all equipment automatic field.